CHEMPROD deals with all projects with the best resources available: the quality and experience of its staff to best realize all our customers projects.
CHEMPROD is able to offer 60,000 hours of engineering services per year split among various disciplines. The offer can reach 100,000 hours per year by integrating the services of our qualified suppliers, with whom we maintain multi-year collaborations.
The Disciplines offered by CHEMPROD are:
PROCESS ENGINEERING
It defines the plant scheme, the material balance, the equipment sizing and the control of chemical processes through the main simulation software available on the market. Each plant, whether new or existing, is analyzed according to customer requests to define the optimal plant condition.
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Plant scheme definition
- Simulations of both continuous and discontinuous processes
- Dynamic process simulations
- Preparation of material and energy balances
- Utilities consumption estimation
- Process Flow Diagram (PFD)
- Process & Instrumental Diagram (P & ID)
- Equipment sizing
- Preparation of Duty Specification
- Sizing of regulation and safety valves
- Operating Manuals
- Definition of fire protection systems
- Torch networks simulations
- Preparation of Material Requisition
- Preparation of BID Requests
- Evaluation and technical alignment of offers
- PRO II SimSci
- HYSYS
- ASPEN PLUS
- PIPENET Vision Transient Module
- Various calculation programs internally developed and appropriately tested and validated
MECHANICAL AND PIPING ENGINEERING
It represents the passage from process engineering to plant reality through the design of lines, equipment, machineries and package systems. It provides the placement of the equipment and of their connection lines. The planning is done through the use of 3D software that allow immediately to see the recommended solutions.
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Line List
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Definition of the nozzles orientation on the equipment
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Equipment positioning plans
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2D and 3D design of piping routes
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Sizing and positioning of pipe supports
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Isometric drawings (sketch)
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Stress Analysis
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Drafting of specific insulation painting techniques
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Technical specifications of purchase, bid requests, evaluation and technical alignment of offers
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Material Take Off (MTO)
- Navisworks
- Cadworx Plant Professional
- Orthogen
- Cesar II
ELECTRO-INSTRUMENTAL ENGINEERING
It deals with the electrical networks design (high, medium and low voltage) and the instrumental systems used to guarantee the control and regulation of the systems.
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Electrical Load List
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Electrical balances
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Calculations and sizing of the ground system
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Calculations and sizing of electrical protections
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Calculations and sizing of electrical cables
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Lighting calculations
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Single and functional diagrams
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Technical data sheets of electrical equipment
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Assembly and detail drawings of the electrical utilities, the cable ways and the earth network
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Electrical wiring diagrams
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Instruments and valves List
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Technical data sheets of instruments and control valves
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Assembly and detail drawings of instruments, junction boxes and piping paths
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Hook-up
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Wiring junction boxes drawings
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Wiring diagrams
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Electrical and instrumental cables lists
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Material Take Off (MTO)
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Drafting of technical specifications for the purchase
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Evaluation and technical alignment of offers
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Instrucalc
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Smart Plant Instrumentation
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Prog Ex (CEI)
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Etap
- Various calculation programs internally developed and appropriately tested and validated
AUTOMATION AND CONTROL ENGINEERING
It defines the automation and control systems that allow the operators the regulation and control of the industrial plants..
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Drafting of the functional specifications of the automation / control systems
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Cause/effect matrix
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I/O List
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Loop diagrams
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Logical automation and regulation schemes
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Drafting of technical specifications for the purchase
SIMPLE AND SMART GRAPHIC DESIGN
It realizes technical drawings developed by various internal disciplines to support the customers’ technical offices.
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Computerized technical drawing (Civil – Electro-Instrumental – Mechanical – Piping – Plant engineering)
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Scanner acquisition
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Regeneration of old drawings / archives
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Electronic archiving
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Plotting
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Autodesk AutoCAD
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Bentley Microstation
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Cadworx P&ID
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Smart Plant P&ID